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API API-510 Exam Syllabus Topics:

SectionObjectives
Topic 1: Part A - Closed Book (Morning Session)- API 576: Inspection of Pressure-Relieving Devices
  • 1. Inspection and Testing
  • 2. Design and Operation
- API 572: Inspection Practices for Pressure Vessels
  • 1. Inspection Techniques
  • 2. Types of Damage Mechanisms
- API 510: Pressure Vessel In-service Inspection Code
  • 1. Inspection and Maintenance Practices
  • 2. Repairs, Alterations, and Rerating
  • 3. Pressure Testing
  • 4. General Requirements
Topic 2: Part B - Open Book (Afternoon Session)- ASME BPVC Section VIII: Rules for Construction of Pressure Vessels
  • 1. Division 1 - General Requirements
  • 2. Material Selection
  • 3. Design and Fabrication
- ASME BPVC Section V: Nondestructive Examination
  • 1. Radiographic Testing (RT)
  • 2. Liquid Penetrant Testing (PT)
  • 3. Magnetic Particle Testing (MT)
  • 4. Ultrasonic Testing (UT)
- ASME PCC-2: Repair of Pressure Equipment and Piping
  • 1. Repair Procedures
  • 2. Welding Requirements

API Pressure Vessel Inspector Sample Questions:

For proper internal or external visual inspections, surfaces must be:

  • A. The type of surface preparation depends on individual circumstances and could be any of the above
  • B. Wire brushed
  • C. Hydro blasted
  • D. Grit blasted to SA 2
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

What is the minimum required experience in years for an API-510 inspector with a high school diploma?

  • A. 3 years
  • B. 10 years
  • C. 1 year
  • D. 5 years
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

Describe the procedures outlined in API-510 for handling and documenting modifications to pressure vessels.

Reveal Solution  Discussion  0

Correct Answer:

According to API-510, any modifications to pressure vessels must be thoroughly documented and approved before implementation. The procedure includes a detailed review of the design changes, which must be evaluated by a qualified engineer to ensure they comply with the original design standards and any applicable updates. This includes recalculations of the vessel's pressure integrity and stability. Documentation should include a description of the work performed, the materials used, the inspection and testing results, and the name of the person who authorized the modifications. This thorough documentation ensures traceability and accountability, maintaining safety and compliance throughout the vessel's operational life.

When a corroded area of considerable size is encountered and the circumferential stresses govern, what is maximum length over which the thickness can be averaged for a vessel with an inside diameter of 48 inches?

  • A. 25 percent of the vessel diameter
  • B. 20 percent of the vessel diameter
  • C. 24 inches
  • D. 20 inches
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

Describe the process for re-certifying a pressure vessel that has been out of service for an extended period according to API-510.

Reveal Solution  Discussion  0

Correct Answer:

Re-certifying a pressure vessel that has been out of service according to API-510 involves a comprehensive inspection and testing process to ensure it meets all current safety standards before being returned to service. This includes a complete internal and external visual inspection, thickness measurements to check for corrosion or erosion, and non-destructive testing to detect any defects.
Additionally, a hydrostatic or pneumatic test must be conducted to verify the integrity of the pressure boundaries. Any issues identified must be repaired, and the vessel must comply with the current versions of the API-510 code before re-certification can be completed.

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